noCat
noCat
Does the polyurethane spray foam emit a particular smell?
Some types of polyurethane spray foam may create a special odor in the environment for a few days after the run. This odor is usually caused by the presence of amine catalysts, which gives a fish -like odor. However, this odor does not indicate a specific danger. It is recommended to use air conditioners up to a few days after the polyurethane spray foam was run to reduce this odor.
What happens if polyurethane spray foam is applied on a wet or damp surface?
When the work surface is wet and humid, this moisture acts as a foaming agent that reacts with isocyanate and leads to the lack of combination of polyol and isocyanate in the required ratio, and as a result, the final foam will have poor physical properties and adhesion. When the foam is sprayed on a wet surface, there is a possibility of creating a weak cellular structure that does not adhere well to the wall and leads to gaps between the foam and the work surface. For this reason, it is very important to accurately measure the moisture level of the work surface before spraying polyurethane.
Why sometimes the quality of foam decreases due to the lack of proper combination of the two primary components of polyurethane?
Polyurethane foam components, including polyol and isocyanate, must be combined in a one-to-one volume ratio. Increasing the share of isocyanate in the composition causes the foam to become hard and brittle, while the high proportion of polyol causes the foam to soften and probably creates a strong smell. Getting out of the one-to-one composition ratio is probably due to the device's inability to maintain the temperature of polyol and isocyanate materials in the temperature range recommended by the polyurethane raw material manufacturer, or the materials are contaminated by contact with other chemicals. Or their production date has passed. Defects in the spray foam device can also cause the lack of composition in this ratio. Sometimes, one of the polyol or isocyanate transfer pumps is defective, and as a result, the materials are not mixed in equal proportions at the spray nozzle head. If the pump does not provide enough pressure or heat before the material reaches the spray nozzle, the foam may not have enough heat and energy to fully react. Also, if the spray outlet nozzle is blocked by external factors or the diameter of the nozzle is too large, poly and isocyanate components will not mix well in the spray nozzle.
How will the temperature of the surface on which the polyurethane foam is sprayed affect the quality of the spray foam?
Despite the fact that each polyurethane foam manufacturer determines the temperature of the polyurethane spray surface based on the specifications of their materials, most polyurethane foam spray systems agree that the temperature of the spray surface should be above 10 degrees Celsius. Of course, by adding a catalyst to the materials, Ray foam can be adjusted for use in cold temperature conditions. However, spraying foam on a cold surface, which has a lower temperature than the limit recommended by the manufacturers, can cause the formation of a lacquer-like layer with a high density on the sprayed surface, which reduces the quality of foam adhesion. In some cases, the foam may completely separate from the surface due to the temperature difference between the two surfaces.
How does the heat resulting from the reaction of polyspray polyurethane foam damage the foam?
During the formation of polyurethane spray foam, some heat is produced, and if you do not pay attention to the recommendations of the polyurethane foam manufacturer, the excess heat may be trapped inside the foam and may not have enough time to escape from the foam. This heat can lead to the formation of foam with unfavorable quality that does not have sufficient performance in resisting the passage of thermal energy. The operator of spraying polyurethane foams should always follow the instructions provided by the manufacturers of polyurethane raw materials in order to choose the foam thickness and the time interval between two sprays in order to avoid the destruction of the foam due to the heat of the reaction. Of course, a certain amount of heat is always necessary to complete the curing process of polyurethane foam, but excess heat may lead to cracking and shrinking of the foam. The strange strong smell that is felt after spraying the foam is the result of the effect of this heat on the foam.
Can polyurethane spray foam shrink?
In case of unprincipled application of polyurethane spray foam, there is a possibility of the foam shrinking and separating from the work surface. Errors in the settings of the foam sprayer and spraying too much foam (outside the recommended thickness) can also cause the foam to shrink.
What causes the delamination and non-adherence of polyurethane spray foam to the work surface?
Like most coating paints, polyurethane spray foam must adhere to any surface that is clean, dry, and free of oil and grease. If the work surface is free of moisture, dust, oil and is used according to the principles taught by the polyurethane material manufacturer, there should not be any problem with the adhesion of the foam to the work surface. In order to ensure the adhesion of the foam to the surface, take a small sample of the foam with a cutter, and if it is hard to tear the sample and some foam remains on the surface, it indicates that there is no adhesion problem. If separating the foam from the surface requires applying force, but does not leave any traces of the foam on the surface and the work surface is completely clean, this type of so-called mechanical adhesion is called. But if the foam is easily separated from the surface, it indicates that the adhesion of the foam to the surface was weak.
The foam injection machine is several models
Since the polyurethane foam injection machine as well as the air filter, as well as other foam injection machines, the appearance and style of construction are varied, and unfortunately and unfortunately the raw materials and supplies of the Cold Foam Injection Machine are fluctuating and changing the prices of the foam. Call our consultants
The role of cold polyurethane foam in our lives
Cold polyurethane foam is a specific group of polymer materials used in a variety of applications. The products of this group are chemically complex and include different types of bonds. These bonds are created by the contributor of the isocyanate group with the polyal alcoholic group. By controlling the composition of each component, the two solid phases are created intermittently. One of the most important and most consumable uses of polyurethane in the field of flex foam (soft foam or flexible foam). Manufacturers produce high -strength polyurethane materials (low density). These properties have made the cold polyurethane foam in the sixth category of volumes of plastics. In the year 9, for example, nearly 2 billion tonnes of foam products were produced.
Basically, soft polyurethane foams are produced in two hot and cold ways.
More than 5 years ago, hot foam was the best way to produce chair foam, but over time the market consumption of polyurethane foam declined until today in Europe and North America, the consumption of these substances has reached almost zero. Asian and South American countries have still continued to consume hot foam, however, the use of cold polyurethane foam is increasing. The hot foam production process is distinguished by characteristics such as longer cooking time (1 to 2 minutes) and higher molding temperatures (1 to 2 ° C) for proper cooking polyurethane foam foam. In the process of manufacturing of hot foams, polycylves that have secondary hydroxyl agents are commonly used, so the reaction rate and formation of foam are lower than that of cold polyurethane foam. Cold polyurethane foam is commonly used with primary hydroxyl polys, leading to higher reaction speed, lower molding temperature (1 to 2 ° C) and faster molding and cooking time (1 to 2 minutes).
Use cold polyurethane foam as foam seat
Cold polyurethane foam is used in a wide range of products. One of the most important uses of cold polyurethane foam is the production of furniture and car seat. Depending on the use of the foam and soft -firmness, depending on the use of the foam and the sub -series in the car seat system, the cold foam and soft -foam. That is why the ratio of polyl and isocyanate compound in cold foam production varies for different products and components of the car seat foam system and furniture. The elasticity or reversibility of the foam in the car seat creates the advantage that the vibrations of the car are not transmitted to the car and the passengers. Also, the reversibility of cold foam (HR) will make it easy to put the foam into the chair's metal structure and ease in assembling operations. The process of increasing foam reversibility includes softening, modifying foam cell structure, uniformity of foam cells
Why Polyurethane Wood Foam?
In today's world, with the advancement and expansion of industries and the expansion of the environmental urban life of the environment, it is getting closer to destruction. The cutting down trees and the decline of environmental resources and the destruction of forests and so on. Now that human beings have been thinking about preserving natural resources after a while, replacing materials that help this is very important. An amount of 5 million hectares of trees in the world is used annually for industrial use and products such as furniture paper and other industries. Today, there is a discussion of optimal use of paper to prevent the destruction of forests and natural resources, but there are other ways to help this.
